HYDRA-MATIC 4L40-E 5L40-E Transmission Repair Manual

HYDRA-MATIC 4L40-E/5L40-E Transmission Repair Manual. Beginning at the start of production for some 1999 models, BMW has introduced a new 5 speed automatic transmission that is designed and manufactured by General Motors Powertrain division in Strasbourg, France and is illustrated in Figure 1.

This new transmission is designated as follows:

GM Designation – 5L40-E BMW Designation – A5S 360R

Model year 1999 applications are as follows:

3 Series BMW, with 2.5L Gasoline Engine, Used in USA and Japan.
3 Series BMW, with 2.8L Gasoline Engine, Used in USA and Japan.
5 Series BMW, with 3.0L Diesel Engine, Used Worldwide.

Model year 2003 applications are as follows:

Cadillac CTS model, Gasoline Engine, Used Worldwide

CONTENTS

5L40-E IDENTIFICATION TAG INFORMATION
CUT-AWAY VIEW AND COOLER LINE IDENTIFICATION
COMPONENT APPLICATION CHART
SOLENOID APPLICATION AND RESISTANCE CHARTS
INTERNAL WIRE SCHEMATIC
TCM LOCATION, CONNECTOR I.D. AND UNDERHOOD FUSE BLOCK I.D
ELECTRONIC COMPONENT LOCATER
INTERNAL MODE SWITCH DESCRIPTION
DIAGNOSTIC TROUBLE CODES AND DESCRIPTION
GENERAL OPERATION AND DESCRIPTION
FLUID LEVEL CHECKING PROCEDURE
LINE PRESSURE TESTS
OIL PRESSURE PASSAGE IDENTIFICATIONS
CHECK BALL DESCRIPTIONS
TRANSMISSION DISASSEMBLY
TRANSMISSION EXPLODED VIEW
COMPONENT REBUILD SECTION
CASE ASSEMBLY
OIL PUMP ASSEMBLY
DIRECT AND REVERSE CLUTCH HOUSING
FORWARD AND COAST CLUTCH HOUSING
FORWARD SPRAG ASSEMBLY
INTERMEDIATE SPRAG ASSEMBLY
INTERMEDIATE AND OVERDRIVE CLUTCH HOUSING
LOW SPRAG ASSEMBLY
CENTER SUPPORT ASSEMBLY
5L40-E PLANETARY CARRIER ASSEMBLY
4L40-E PLANETARY CARRIER ASSEMBLY
VALVE BODY ASSEMBLY
CHECKBALL LOCATIONS
FINAL TRANSMISSION ASSEMBLY
BOLT IDENTIFICATION CHART
TORQUE SPECIFICATIONS

Language: English
Format: PDF


Tags: