BMW & Jaguar Transmission ZF 5HP24 Repair Manual
30-01-2025, 03:43. Posted by: carsoftos777
This manual covers the procedure for repairing the complete transmission. The repairing of this transmission is only allowed to persons with an specific training from ZF Getriebe GmbH. The entire disassembly and assembly procedure is described in chronological order.
The photographs were kept general in nature so that they can be used with various applications; they are not binding in every case.
CONTENTS
General information
Picture of the transmission Diagram of power flow
(Previously used for the oil supply diagrams, not currently used) Making adjustments
Measuring the disc sets (procedure)
Adjusting clearance of brake F (snap ring)
Adjusting clearance of brake D (snap ring)
Adjusting clearance of brake E (snap ring)
Adjusting clearance of clutch C (snap ring)
Adjusting clearance of clutch A (snap ring)
Adjusting clearance of clutch B (snap ring)
Output play (shim)
Input play (shim)
Adjusting switch (detent spring)
Tightening torques
Transmission test (test bench/vehicle)
Special tools
Function tests
Position switch
Disassembly
Disassembly of the transmission as of the assembly group
Brake F with freewheel. 1st gear
Output
Tower I
Brake D. E and clutch C
Planetary drive (III, II and I)
Tower II
Oil supply
Transmission with flow control valve and breather
Transmission with selector mechanism and parking lock
Assembly
Transmission with selector mechanism and parking lock
Brake F with freewheel. 1st gear
Tower I
Planetary drive (IE, E and I)
Brake (E and D)
Assembly, clutch C Output
Tower E (input with clutches A and B)
Clutch A (input)
Clutch B (input)
Oil supply
Control unit, oil pan and converter
Language: English
Format: PDF
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